Effect of tooth head modification on the performance of a scroll expander for ORC waste heat recovery system

In order to cope with the energy crisis and improve energy efficiency, the use of organic Rankine cycle (ORC) to convert low-quality heat energy into electricity and use it is an effective method. Based on the ORC waste heat recovery system of vehicle engine, this paper explores the flow heat transfer and deformation law of the core component scroll expander under different tooth head corrections. Deformation has a significant impact on the performance of the expander. In this study, several flow-thermal-solid coupling models based on double circular arc correction and double circular arc plus straight-line correction are established. The effects of tooth head correction on the strength and stiffness of tooth head, flow field distribution of suction chamber and deformation characteristics of tooth head are studied. Finally, the deformation law of scroll tooth head with different correction angles was discussed. The results show that the EA-SAL correction makes the wall curvature of the tooth head change greatly, and the flow field in the center of the tooth head becomes more uneven and complicated. The tooth head area under EA-SAL modification is larger, and the tooth head strength and stiffness are improved by about 6%. Within a certain angle range, the tooth head deformation after EA-SAL correction is slightly larger than that after PMP correction, but the difference between them decreases and even reverses with the increase of angle. The maximum deformation of the EA-SAL modified tooth head under internal pressure is about 20% smaller than that of PMP. With a given initial correction angle